摩杰斯钣金制造智能管理系统
Experienced manufacturing CEOs, with over ten years of experience in sheet metal fabrication, understand that: Profit is not consumed by materials, but rather: unaccounted-for semi-finished goods, uncontrolled outsourced components, unclear progress, and missed delivery deadlines—slowly depleting it.
The real management pain points experienced by sheet metal manufacturers – are you experiencing these every day?
- Semi-finished products "disappear" within the workshop.: With a single piece of equipment requiring dozens of parts, parts are cut and then piled in a corner, bent pieces are placed on shelves, welded parts are crammed back into the warehouse, and during assembly, the entire factory searches for parts, resulting in a significant waste of unproductive working hours.
- Design changes are not synchronized.: Engineers updated the drawings, but the workshop continued using the old version, resulting in errors in hole placement and dimensions that were only discovered during assembly, leading to the entire batch being scrapped, resulting in wasted effort and financial losses.
- The outsourcing process is completely "disconnected.": External tasks such as painting, electroplating, and silk screen printing are immediately outsourced, resulting in a complete lack of communication and uncertainty regarding progress and delivery timelines, completely disrupting the assembly plan.
- Small parts become the "trigger" for production shutdowns.: Standard components such as screws, rivets, hinges, handles, and seals are purchased separately and lack proper inventory tracking. This results in a critical M5 screw being missing until the final operation, forcing the entire production line to halt.
- Operation is significantly disconnected.: Cutting is already completed, bending machine is scheduled for three days; polishing is unattended, and the spray booth is full and cannot be used; assembly and packaging are constantly waiting for materials, while customers are constantly demanding delivery.
- Delivery timelines are solely based on "estimated experience.": Promises 7-day delivery, while the manufacturer claims at least 15 days. The owner is caught between the two, ultimately facing penalties.
Moges Sheet Metal Manufacturing Intelligent Management System: Designed specifically for real-world workshop environments. End-to-end transparent production platform
The system is designed based on the actual operating conditions of sheet metal factories. No longer requiring employees to use their personal mobile phones; all operations are completed through industrial tablets or PDAs at workstations. Safe, stable, and easy to learn.
- ✅ Design-BOM-Work Order: Single-point integration Engineers complete drawings in CAD/PDM, and the system automatically generates a BOM list with version numbers, which are automatically distributed to each operation terminal, eliminating "using the wrong drawings and missing parts."
- ✅ Complete workflow PDA/tablet scanning: From Laser Cutting → Deburring → Bending → Welding → Polishing → Painting/Powder Coating → Screen Printing → Assembly, each worker completes job reporting using industrial tablets or handheld PDAs at the workstation to scan job order barcodes. Complete job reporting: the system automatically records time, personnel, equipment, and quality status. The manager can view real-time information on the office's large screen or computer: "Order A07 is currently in the polishing process, and is expected to enter the painting process tomorrow at 10:00 AM."
- ✅ Smart semi-finished product tracking and handover. Each work order is linked to a unique tracking card. After the previous operation is completed, the storage location (e.g., "Shelf 3, Area A") is recorded on the sheet. Before starting the next operation, scan the code to retrieve the item, and the system automatically updates the status, completely eliminating the need to "search for parts throughout the workshop."
- ✅ External Task Closed-Loop Collaboration: Tasks such as painting and electroplating are outsourced through the system, allowing suppliers to log in to a dedicated portal or receive email notifications, providing updates on progress and estimated return times. The system automatically monitors progress and, if outsourced components are not returned on time, automatically triggers alerts and notifies the planner.
- ✅ Verify complete set of standard parts and accessories.: The system automatically verifies all required materials (including purchased screws, rails, display screen supports, etc.) 48 hours before assembly. If any component is missing, it will be highlighted and an alert will be sent, along with purchasing recommendations, to ensure that "incomplete parts will not be used for production."
- ✅ Intelligent Scheduling based on Real Capacity: The system accurately tracks the daily production capacity of key equipment (such as CNC bending machines and painting lines), combined with material availability and outsourcing return times, to dynamically calculate the latest start and delivery dates, providing a 3-day advance warning for potential delays.
- ✅ Shop floor terminal, ready to use.: Industrial tablets are installed at each workstation, and the system automatically enters the job reporting interface upon startup. Operation is as simple as "scan the job order code → select the operation → complete," allowing skilled technicians to get started in just 3 minutes, without IT support.
Successfully implemented in these typical scenarios.
• High-end machine cabinet manufacturer (Suzhou) Handles over 50 small-batch orders daily, including screen printing, baking, and precision assembly. With 12 industrial tablets deployed in the workshop, it achieves "real-time design changes synchronization, visual monitoring of outsourced baking progress, and one-time assembly of all components," resulting in a significant increase in on-time delivery rates.
• New Energy Charging Station Component Manufacturer (Kunshan): The product requires six main processing steps, with stringent surface finishing requirements. By scanning and tracking the grinding and painting batches using a PDA, the customer return rate is significantly reduced, and monthly production capacity is significantly increased.
• Sheet metal manufacturing company for medical devices (Shanghai): Requires extremely high standards for cleanliness and assembly precision. The system standardizes the "painting completion → clean packaging → quality inspection binding → assembly" process, eliminating cross-contamination and successfully passing ISO 13485 audits.
Real feedback from on-the-ground managers
"Before, the biggest worry was always, 'Are the products ready?' I would have to call around and ask the production supervisors. Now, I can see everything on the large screen – which orders are being painted, which are waiting for screws. Last month, all 37 orders were delivered on time, and the customer even introduced us to new orders!"Mr. Wang, General Manager, a machine case factory in Suzhou.
"Our painting process was a major bottleneck. Since we enabled the painting factory to update progress through the system portal, we no longer have to chase them for updates. Last week, the system alerted us two days in advance that "the painting schedule was full," and we immediately coordinated to expedite the order, which saved us a customer."Mr. Li, Manager, at a New Energy Parts Factory in Hangzhou
"Previously, assembly teams constantly complained about a shortage of small parts. Now, the system automatically generates a 'Daily Assembly Order Parts List' every morning, enabling procurement to place orders, with continuous production. The workshop uses wall-mounted tablets; technicians simply scan to identify missing parts, eliminating the need for mobile phones!"Mr. Zhang, Factory Manager, Kunshan Automation Equipment Factory
Moges Sheet Metal ERP has served over 200 sheet metal manufacturing companies in the Yangtze River Delta region, with an average of helping customers. Significantly reduce delivery cycles, dramatically reduce downtime due to material shortages, and significantly improve customer satisfaction.. The system supports on-premise deployment and is compatible with mainstream industrial tablets and PDAs. Our headquarters in Kunshan provides on-site implementation and maintenance services within 2 hours.Apply now for a free trialExperience truly transparent production management tailored for sheet metal workshops!
FAQ
Q: 钣金厂用什么系统好?摩杰斯适合吗?
A: 摩杰斯专门针对钣金厂场景:半成品多、外协多、零件杂,用工单绑定+扫码报工解决找不到、说不清的核心痛点。
Q: 摩杰斯在钣金行业有多少客户?
A: 昆山、苏州、上海200+钣金厂在用,提供本地2小时上门服务。
Q: 能管理外协的螺丝/铰链/喷粉件吗?
A: 可以,所有外协零件工单化管理,到货、出库、装配全程扫码追踪,自动预警缺料。